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Expansion Envelopes

Our custom printed expansion envelopes are flat paper envelopes designed to expand, accommodating a greater...  

Our custom printed expansion envelopes are flat paper envelopes designed to expand, accommodating a greater capacity of business documents including contracts, reports, CD/DVDs, letters, or papers. Many of our expandable envelopes utilize Conformer technology, offering additional storage without increasing their footprint.

Printing Possibilities for Expansion Envelopes

Conformer Expansion Envelopes | Custom Printed
  • Imprint Methods: Choose from four color process printing, offset PMS printing, foil stamping or embossing
  • Pocket Slits: Free business card slits available for select products
  • Stock Options: Up to 64 paper stocks
  • Foil Stamp Colors: 23 hues to choose from
  • Coating Options: Aqueous, lamination, ultraviolet (UV)




Items 1 to 9 of 9 total

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16-12-CON Large Conformer® Expanding Folder Mailer Envelope

250 Minimum | Paper
SKU: 16-12-CON | Size: 12 3/4" x 10 1/2"

26-16-CON Conformer® Expandable Small Portfolio Mailer Envelope

250 Minimum | Paper
SKU: 26-16-CON | Size: 9 5/8" x 7 3/8"

16-13-CON Conformer® Expanding Tuck Tab Portfolio Envelope

250 Minimum | Paper
SKU: 16-13-CON | Size: 12 1/4" x 9 3/4"

16-16-CON Legal Size Conformer® Expanding Portfolio Envelope

250 Minimum | Paper
SKU: 16-16-CON | Size: 15" x 10 1/4"

16-11-CON Conformer® Expanding Folder Mailer Envelope

250 Minimum | Paper
SKU: 16-11-CON | Size: 12 1/4" x 9 3/4"

16-14-CON Large Conformer® Expanding Tuck Tab Portfolio Envelope

250 Minimum | Paper
SKU: 16-14-CON | Size: 12 3/4" x 10 1/2"

16-45-CON Legal Size Conformer® Expanding Mailer Envelope

250 Minimum | Paper
SKU: 16-45-CON | Size: 15" x 10 1/4"

16-44-CON Legal Size Conformer® Tuck Tab Portfolio Envelope

250 Minimum | Paper
SKU: 16-44-CON | Size: 15" x 10 1/4"

26-18-CON Conformer® Expanding CD/DVD Mailer Envelope

250 Minimum | Paper
SKU: 26-18-CON | Size: 7 1/8" x 6 1/2"

Items 1 to 9 of 9 total

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Custom Printed Conformer Expansion Envelopes: Expanding Your Possibilities

Our custom printed expanding envelopes are available in a variety of dimensions, making them perfect for any size item from jumbo to small. Such items include portfolios, presentation folders, legal and letter size documents, and CD/DVD discs. Depending on your purpose, select a side-loading or top-loading envelope in order to provide a completely different experience upon opening. Items are sealed inside the enclosure with tuck tabs or adhesive strips, which are determined by the style you choose.

Customization options are nearly unlimited with more than 60 paper stocks available with four imprint methods—four color process, PMS printing, embossing/debossing, or foil stamping. Surprise recipients with a splash of color inside the envelope by printing on side two or impress them with a combination of foil stamping and embossing for a classy appearance. For extra protection, select one of nine coatings offered.

Creative Envelope Customization

  • Print on side two to surprise recipients with a pop of color inside your envelope.
  • Use a lamination coating for extra durability and protection.
  • An eco-friendly brown Kraft paper stock can hide marks from postal machines and show your commitment to the environment.
  • Don’t limit your design to the front of the envelope. Use the back cover to expand design possibilities.